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By Steve Jordan

Photo Courtesy of Samuel Cabot Inc.
 

When painting contractor Mike Ryan came to estimate a job for Joyce Sudak and Chris Carretta six years ago, he was surprised at the project they had in mind. To restore the exterior of their early 20th-century Colonial Revival house, Joyce and Chris had decided to remove the aluminum siding, strip the multiple coats of old paint, and renew the finish with solid-color stain. Chris had been pleased with the results of using stain on a troublesome side of a previous home and was convinced stain was the best option for this house, too. Joyce and Chris were aware that stain might have to be applied more often than paint, but were convinced that long-term costs would be less because preparation and maintenance tend to be easier. Solid-color stain is frequently pitched to new-house owners as a solution to exterior paint problems and a less labor-intensive coating to apply and keep up. For old houses, stain can certainly be an alternative to paint, but it is not a panacea. Looking at the nature and use of exterior stains can help you decide if they are right for your old house.

What are Stains?
Exterior stains have been around for well over a hundred years. Early stains, used to protect and decorate wood roof and wall shingles, were often formulated with durable but toxic creosote bases. Painters dipped shingles into buckets of stain to ensure the best possible absorption into the wood and also to treat the backside of the shingle prior to installation. Inexpensive asphalt shingles eventually replaced wood on roofs, but various types of shingle siding remained popular throughout the 20th century. Staining regained status in the 1970s with the advent of rough-sawn board and sheet siding, especially unplaned cedar and textured plywood. These modern stains are generally divided into two types:
 
Semitransparent stain formulated with a low pigment-to-vehicle ratio is a translucent coating that allows the grain and texture of the fiber to show through. Available in water-based and oil-based formulas, semitransparent stain is especially attractive on new wood, but it offers little protection from the effects of UV exposure and must be renewed frequently. Often, exteriors that start out with semitransparent stain are eventually recoated with solid stain or paint. In situations where wood surfaces are allowed to weather for extended periods without recoating, if they are darkened by water stains, or if weathered boards are randomly replaced, semitransparent stains may no longer provide an acceptable appearance.

Solid-color stain is a heavier bodied opaque stain that covers the grain of the wood but allows the texture to show. Also available in both water- and oil-based formulas, solid-color stain is, simply stated, thin paint. It performs exceptionally well on new or old rough-sawn surfaces, but its use on the smooth clapboards and trim of older houses is a recent practice.
Some authorities believe that staining an old house is never appropriate. They argue that paint is the only acceptable coating because its durable film is the best protection from UV and rain exposure. Nevertheless, many homeowners and painting contractors point to the success they've had with stain.

To Prime or Not to Prime?
Proper surface preparation-the key to best results for any finish-is particularly important for successful staining. To stain the exterior of a house that has formerly been painted, you need to remove all old paint down to bare wood. Unpainted weathered wood that has not been painted for decades (the kind often found under replacement sidings) should be sanded to a sound substrate. This means sanding until the weathered wood resembles the golden color of new wood.

Old paint can be removed by scraping, sanding, chemicals, heat guns and plates, or a combination of these methods. If the removal leaves a rough surface, it must be smoothed with a random orbit or pad sander. At the Sudak/Carretta job, Mike and his crew removed the paint with heat guns-which in experienced hands are clean and quick and inflict minimal damage -before sanding. Stripped areas should not be exposed to the weather longer than necessary. It's best to prime or stain the day of stripping so the coating can bind to fresh wood fiber, not a dirty or oxidized surface.

Oil-based stains, which predate water-based stains by many decades, don't required priming. Two coats of solid-cover stain will block disfiguring stains (say, from rust) and provided a uniform coating. Priming is important, however, when topcoating with water-based or acrylic stains, says John Stauffer, technical director of Rohm and Haas Paint Quality Institute, a raw materials supplier and testing agency. Priming seals tannin stains, water stains, and knots that often blemish water-based stains, especially those that are light colored. Whether you are using oil-based or water-based stain, you need to coat any potential sources of new rust stains, such as nails, with a rust inhibitive primer.

You can apply the primer by brushing, rolling, or spraying. When rolling, you might need to go over the surface again and "back-brush" the stain to remove roller marks and runs or sags. If spraying, back-brush or roll the primer to work it into the wood.

Choosing and Applying Stain
Before you buy, review the pros and cons of paint versus oil- or water-based stains. The surface film of paint offers more protection so it will last longer. Stain will have to be recoated more often but once applied usually goes on more easily than paint. It's a forgiving coating that rarely shows brush marks.
High-quality stain is also slightly less expensive than the best exterior paints. Always select a top-of-the-line stain for your project. Shelling out a dollar or two less per gallon might cost you a year or two in the life of the stain, cancelling out any savings on the original material.

Oil-based stains feed the growth of mildew so if you've had a mildew problem, it might be better to use a 100 percent acrylic stain. You should also consider a pure acrylic if your house has had a peeling problem related to interior moisture, as moisture can pass through the acrylic film more readily than through oil film. Acrylic stains also retain their color longer and maintain flexibility in the coating film much better than the oils. An advantage of oil-based stains, in addition to not requiring a prime coat, is what at first appears to be solely a disadvantage. Although they fade more quickly than acrylics, this deterioration of the coating film prevents excessive film build-up in areas exposed to the sun and rain. Initially, Mike and his crew primed the Sudak/Carretta clapboards with oil-based primer and stained the house with two coats of oil-based solid-color stain. He inspected the house every year and usually recoated one side, thus working his way around the house every four years. The goal was to ensure a pristine appearance and spread out the maintenance costs.

Although the oil stain held up well, the medium- to-dark color faded, especially on the south. Two years ago to remedy the problem, Mike lightly sanded and washed the existing stain and switched to a 100 percent acrylic, which today looks freshly painted. It appears that the acrylic stain will need touching up only every three to five years.

Many manufacturers claim that one-coat coverage is possible, but whether you go with oil or acrylic stain, you'll get a more uniform appearance and more weather protection with two coats.

The first coat should always be brushed or rolled over the bare wood or primer to cover every nook and cranny. Working the stain into the substrate prevents random failure around cracks, board joints, nail heads, and other breaks in the surface. If you apply the second coat within a few days of the first you can spray it on the second coat without back-brushing or rolling.

Staining an older house may or may not be the best solution to solve paint problems or to restore the appearance of a historic exterior. The cost to strip off all the old paint and prepare the siding is a major expense. On the other hand, paint is also most durable when applied to bare wood, and stain will give you easier preparation and application when you recoat. In any case, the expense of materials isn't the deciding factor; the cost of top-quality stain is insignificant compared to the labor. Your decision may come down to assessing your own personality: If you tend to procrastinate and put off chores, paint might better adapt to your schedule. If you're a stickler about maintenance who keeps up with every job that arises, stain might be the choice for you.


Exacerbating Problems
Homeowners who consider staining their houses are often reacting to years of frustration with peeling paint and frequent repainting. Yet if there are conditions in your old house that prevent the success of a quality paint job, it's unlikely that stains will fare any better. Conditions that adversely affect the life of an exterior coating include leaky or misaligned gutters, leaking roofs, ice dams, splash-back, excessive indoor humidity, and inappropriate or poorly installed materials. These problems and any others must be addressed before painters arrive on the scene. Some homeowners also believe that stains will not peel. This is not true. If the film layer becomes excessively thick or stain is used over plain sawn siding, peeling will occur the same as with paint.


SUPPLIERS

Benjamin Moore
(800) 826-2623
www.benjaminmoore.com

Cabot
(800) 877-8246
www.cabotstain.com

Glidden
glidden.com

Olympic
(800) 441-9695
www.ppg.com

Sherwin-Williams
sherwin-williams.com

UGL
(800) 272-3235

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